Technical Specifications and Details
Cable pulling capstan Winch is an equipment primarily used for laying of underground cables, by transferring the cable from the cable drum to the trench by the way of pulling the cable. The unit is a self-powered unit which is powered by a high-speed Diesel engine which runs the hydraulic pump and the motor. The unit has a pulling Capability of 10 Tons and is designed to a pull any length ranging from 250 mts to 1000 mts.
Basic Working Principle of the Equipment
A cable pulling capstan winch which has a rope drum having designated length and diameter wire rope on it and this rope is taken out through double capstan unit and is guided out to the target through pulleys. This unit is powered by diesel engine which drives a closed loop hydraulic pump, which in turns develops oil pressure and supplies this oil to the hydro motor which drive the double capstan via a Gear box there by pulling wire rope.
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Performance Details
Engine
Yanmar - JAPAN
Hydraulic Pump
Bondioli Pavesi / Kolben -ITALY
Hydraulic Motor
SAI - ITALY
Rope Drum
Galvanised Wire Rope - Usha Martin with 12mm Dia
Triple Stage Capstan
AACESS
Screw Rod
Diamond Screw Self Adjusting - AACESS
Control Panel
PLC/ HMI - Siemens with Printer
Pulling Structure
Height Adjustable
Operational Features
- Hand operated servo Control System for varying the Speed during pay In and pay Out.
- Continues Display of the Length of the Cable being Pulled.
- Facility to record the name of the Project, cable details and Cable Size.
- Facility to take a print out of the load and speed of pulling as per your convenience.
- Ease of Setting the cut off load in Kgs and speed value in Mts/min using a user friendly human Machine interface Unit.
- User Friendly control panel with all functions like reset, Emergency stop, Engine Start & Stop and Engine performance details displayed.
Broad Technical Specifications
Dimensions of the unit
4000mm (L) x 2000mm (W) x 1700mm (H)
Type of power source engine
Three Cylinder Turbo Charged Diesel
Power Of Diesel Engine
44HP at 1500 RPM
Maximum Speed on Full Load
18 mts / min
Type of Cooling
Water Cooled
Rated Fuel Consumption
4.8 lit/hr at 1500 RPM
Min Fuel Consumption
3.85 lit/hr at 1500 RPM
Electrical Control Voltage
12V
Method Of Cooling
Sp. Heat Exchanger Provided
No of Wheels Provided
4 No's
Canopy For The Total Unit
provided
Rope Guide Unit For Drum
provided
Working Pressure Of Hydraulic
Max 225 Bar
Coolig System
Hydraulic Oil Cooler
Capstan Diameter
280mm
Types of Capstan
Double
Safety Devices Incorporated
- The unit is totally covered for safety purpose.
- The reset button must be operated as per the procedure.
- Two sets of jacks anchor between the rope drum and the output guide.
- Guiding rollers provided in front of the pulling line to avoid higher angular pull.
- Auto cut off the Hydraulic unit when the speed of the wire rope exceeds the set speed on the HMI.
- Control panel features an emergency stop button and hydraulic circuit bypass for line pull release in emergencies.
